Saturday, August 10, 2024

The effect of super heating and sub-cooling in refrigeration system

 Understanding the effect of super heating and sub-cooling in refrigeration system

The performance of vapour compression refrigeration(VCR) system is depending on following two major important processes:

1) Superheating of vapour refrigerant - superheat ensures the refrigerant vapour is heated beyond its boiling temperature for efficient compression

2) Sub-cooling of liquid refrigerant – sub cooling cools the refrigerant liquid below its condensation temperature to enhance heat exchange efficiency

Superheating and sub cooling process will effect  the compressor work and cooling capacity of refrigeration system.  Diagram of P-H and T-S diagram shows the effect of super heating and sub cooling in the vapour compression cycle.



the vapour leaving the evaporator is generally at temperature lower than the temperature of the surrounding, hence it is necessary to superheat the vapour before its entry into the compressor. Superheating increases the refrigerating effect and amount of compressor work. As we know that increase in refrigerating effect is less as compared to the increase in work supplied, the net effect of superheating is to reduce Coefficient of Performance(COP). The higher the sub-cooling effect the higher is the efficiency of refrigeration system.  

The greatest amount of heat is transferred during the change of state. If the refrigerant gas is cooled below saturation temperature by throttling process before expansion process, then the process is called sub cooling.

As the mass flow rate per ton of refrigerant is less, the power input per ton of refrigeration is less. Sub Cooling is achieved by two methods:

1) By installing a sub cooler in series or parallel with condenser and

2) By using a liquid suction heat exchanger

Wednesday, August 7, 2024

Water Cooled Chiller Specification requirement for New Purchase

 Water Cooled Chiller Specification requirement for New Purchase

Chiller Type Centrifugal/Screw/Reciprocating/Scroll

Capacity in TR

No. of Stages – 1/2/3

Relative humidity(RH)

Power drawn by motor, Kw

Chilled water temp.  in Degree C(Chiller outlet/Chiller Inlet)

Chilled Water Flow rate in M3/Hr

Condenser water temperature in Degree C (Inlet/outlet)

Condenser Water Flow rate in M3/Hr

Consumed Power at Full load

Connected Load Motor(kW)

NPLV(kW/Ton)

IPLV(kW/Ton)

Refrigerant, R134a/407C

Pressure Drop-Psi/Kg/Cm2/Bar

Noise Level

Vibration limit, mm/sec,

Performance Certification, AHRI


 Condenser Specification

No of Passes – 1/2/3

Fluid Flow Rate – M3/Hr

Pressure Drop – kpa/PSI/FT H2O

Fluid Freezing Point (F/Degree C)

Outlet Water Temp required, Degree C

Inlet Water Temp., Degree C

Tubing (Dia. X MOC x Thickness)

Fouling factor, FPS/ m2.deg.C/kW

 

Evaporator Specification

Type of Evaporator, Flooded type/Falling film

No of Passes – 1/2/3

Fluid Flow Rate – M3/Hr

Fluid Consider – Water/Brine

Pressure Drop = FPS/Kg/Cm2/PSI

Fluid Freezing Point, Degree C

Inlet Water Temp., Degree C

Outlet Water Temp required, Degree C

Tubing (Dia. X MOC x Thickness)

Fouling factor, FPS/ m2.deg.C/kW

 

Motor Specification:

VFD compatibility – VFD/Star Delta

Power Specifications - 415 V, 50 Hz, 3 Phase

Insulation –Class F, Class B

Efficiency – IE2/IE3

IP protection - IP56/IP65/IP67